混凝土施工產(chǎn)品說明書翻譯-中英對照
布爾吉迪拜(Burj Dubai)泵抽取高度達(dá)到601米---而且還可以更高!
2007年11月初,比預(yù)期的時間要早, 布爾吉迪拜(Burj Dubai)公司的普茨邁斯特(Putzmeister)超高壓混凝土泵,達(dá)到601米的高度。 在這個高度,屬于當(dāng)今世界上最壯觀的高層建筑工程,中心大樓核心混凝土結(jié)構(gòu)墻體在155層。泵抽吸高度計算為高層建筑結(jié)構(gòu)的垂直高度,包括管柱和固定吊桿;炷恋膶嶋H填筑在585米的高度進(jìn)行,還沒有到達(dá)高層建筑混凝土末端的抽取,但已經(jīng)在視線范圍內(nèi)。同時,預(yù)期的抽取高度,在視線范圍內(nèi),混凝土泵的正常作業(yè)可以進(jìn)一步向上移動到611米處(Ill. 1514-1, -2 and 3)。
客戶, Emaar 公司( 阿拉伯聯(lián)合酋長國),已經(jīng)成立聯(lián)營企業(yè),由三星( 朝鮮)、BeSix ( 比利時)和Arabtec ( 阿拉伯聯(lián)合酋長國)三方進(jìn)行管理,著手于進(jìn)行建造世界上超過800米最高的大樓, 特納建設(shè)公司(美國)負(fù)責(zé)該項目管理工作。
3 個普茨邁斯特(Putzmeister)高性能混凝土泵,一個高級的配送管道系統(tǒng),4個無壓載物固定吊桿以及復(fù)雜的混凝土混合料,自2005的起,布爾吉迪拜(Burj Dubai)的構(gòu)架一直在建設(shè)中。由于施工進(jìn)展迅速,大樓的上層結(jié)構(gòu)日益狹窄,3個固定吊桿和一個固定泵已經(jīng)拆除。(Ill. 1514-12)
Unimix –公司負(fù)責(zé)混凝土產(chǎn)品到布爾吉迪拜(Burj Dubai)的輸送工作,要求有相當(dāng)數(shù)量的值得信賴的專有技術(shù)和可靠合伙人。 - 決定對普茨邁斯特(Putzmeister)公司混凝土泵和吊桿系統(tǒng)的供應(yīng)和安裝進(jìn)行試運行。通過早期的混凝土泵測試, 普茨邁斯特(Putzmeister)已經(jīng)確定混凝土泵和管道最大輸送高度為600米,產(chǎn)量大約為30 m3 / h。布爾吉迪拜(Burj Dubai)將從第156層起,開始使用較輕的鋼材進(jìn)行施工,由于靜力因素,樓層混凝土高度為160層(611米高度)。
高層建筑的模擬抽取的全面初步測試
PM的準(zhǔn)備在2005起, 采用極其費時和勞動密集型的方式,在Aichtal公司和迪拜的建筑工地。 在工地進(jìn)行全面的水平管道測試,通過全面的系列試驗,并采用本地PM代理德國海灣企業(yè)(參見GGE第11 頁信息)的支持服務(wù)。測試是為了研究后期的混合料運轉(zhuǎn)失靈,并轉(zhuǎn)為高層壓力抽取。試驗使用BSA14000 HP-D系列高層建筑抽取泵和ZX 輸送管道。
(DN 125). (Ill. 1514-4)
同時,塔的基板和3個塔翼車裝混凝土泵帶有不同的吊桿。 7,000平方米 200 混凝土灌注樁(直徑1.5米)支持塔體, 650 平臺基座支撐兩翼 (橫斷面0.9米);畲笊疃葹55米,鋪設(shè)45,000 立方米布爾吉迪拜(Burj Dubai)混凝土基座,其中包括基板。(Ill. 1514-9)
601 m pump height at Burj Dubai – and it's getting higher!
Earlier than expected, at the start of November 2007, a Putzmeister super high pressure concrete pump at the Burj Dubai reached the record delivery height of 601 m. At this height, in the most spectacular high-rise building project in the world, a wall of the central building core was concreted on level 155. The pump height is calculated from the length of the riser secured in the structure and the vertical delivery line including the tubular column and stationary boom. The actual concrete placement took place at a height of 585 m. An end to the high-rise concrete pumping has thus not yet been reached, but is in sight. The desired pump height has in the meantime – not least in view of the way the concrete pumps have been working so smoothly - been moved further upwards to 611 m. (Ill. 1514-1, -2 and 3)
The client, Emaar Properties (UAE), has commissioned a consortium managed by Samsung (Korea) together with BeSix (Belgium) and Arabtec (UAE) with carrying out the construction works on what will be the highest building in the world, at over 800 m. Turner Construction (USA) is responsible for the project management.
With three Putzmeister high performance concrete pumps, a sophisticated delivery line system, four non-ballasted stationary booms and challenging concrete mixtures, the carcass of the Burj Dubai has been under construction since the start of 2005. Due to the rapid progress in construction and the narrowing building structure as it rises upwards, three of the stationary booms have in the meantime been dismantled and one of the stationary pumps removed. (Ill. 1514-12)
A proper amount of trust in the know-how and reliability of the partner was required when Unimix - responsible for concrete production and delivery at the Burj Dubai - decided to commission Putzmeister AG with the supply and installation of the pumps and boom systems. Through earlier pump tests, Putzmeister had already determined that the concrete pumps and pipelines for delivery heights of up to 600 m were suitable at an output of around 30 m3/h. It was also known that the tip of the Burj Dubai would be erected in a lighter steel construction from level 156, for static reasons, and that only the decks would be concreted up to level 160 (611 m height).
High-rise pumping simulated in extensive preliminary tests
PM's preparations at the start of 2005 were correspondingly thorough as well as extremely time-consuming and human-resource intensive, both at the Aichtal Works and at the construction site in Dubai. On site, extensive tests were carried out with horizontally laid pipelines in a large series of tests and with the support of the local PM agent German Gulf Enterprises (GGE – see info box on page 11). The reason was to simulate the pressure behaviour and the expected friction of the concrete in the pipeline based on the later mixture breakdown and to convert it to the high-rise pumping. The tests were carried out using a series produced BSA 14000 HP-D high-rise pump and ZX delivery line
(DN 125). (Ill. 1514-4)
In the meantime, the base plate for the tower and the three tower wings was produced by truck-mounted concrete pumps with different boom reaches. The 7,000 m2 foundation is supported by 200 concrete piles (diameter 1.5 m) for the actual tower and 650 platform piles (cross section 0.9 m) for the wings. The piles reach a depth of up to 55 m. In total, 45,000 m³ of concrete was laid at the Burj Dubai for the foundation, including base plate. (Ill. 1514-9)
2013.4.21