汽車零部件產(chǎn)品質(zhì)量要求-中英對照
組成件需要經(jīng)過指定的核準(zhǔn)和測試（見以下章節(jié)部分）。確保測試的結(jié)果符合附錄中指定型號的規(guī)格和參數(shù)要求。
2.1
測試環(huán)境（針對那些沒有特別說明的測試）
溫度： 23±5℃
大氣壓力： 860-1060mbar
相對濕度： 45-70%
2.2
肉眼檢測
2.2.1
塑料件
零件不得出現(xiàn)裂痕、凹陷、破裂、劃痕、銳利的邊緣、附著物、條紋和變形，或者別的可能影響外觀以及影響操作、安裝的缺陷。
耦合部分不得出現(xiàn)變形、偏差、不完整等現(xiàn)象，萬一出現(xiàn)將極有可能影響到密封的效果。
2.2.2
金屬件
零件不得出現(xiàn)裂痕、凹陷、內(nèi)外面的銹痕、劃痕、或者銳利的邊緣，可能會影響到安裝程序中的操作性。
2.3
尺寸和公差
符合指定的圖紙要求
2.4
無論是材料和加工程序都不得出現(xiàn)任何形式的危險現(xiàn)象
請參考采購說明9.01102（供應(yīng)質(zhì)量）
2.5
標(biāo)記
每個零件都必須在相關(guān)的圖紙上清楚明確的作出參數(shù)標(biāo)記，標(biāo)記不可涂改：
- 字母與數(shù)字相結(jié)合的供應(yīng)商編號（參照標(biāo)準(zhǔn)07610）；
- 生產(chǎn)日期（參照標(biāo)準(zhǔn)0.00013）；
- 循環(huán)原材料的商標(biāo)，如果有的話（參照標(biāo)準(zhǔn)07416）；
- 標(biāo)注在圖紙上的任何別的要求。
2.6
材料
符合O形圈潤滑類型有關(guān)圖紙和標(biāo)記的要求（如果有相應(yīng)的提供），
2.7
表面涂層
符合圖紙的要求
2.8
供應(yīng)狀況
指定相關(guān)部門負責(zé)協(xié)商供應(yīng)商，以便于找到最佳的耦合連接件供應(yīng)，并且符合指定的要求。
2.9
服務(wù)條款
備注：除了那些特殊的情況，所有的測試都必須執(zhí)行，包括所有的活栓件、塑料/鋁制實驗用模型件，尺寸需要符合指定的圖紙要求。
2.9.1
泄漏測試
環(huán)境溫度條件下
2.9.1.1.1
連接雌耦合接頭和活栓，插入直到停止為止。
2.9.1.1.2
將活栓或者雌耦合接頭連接到注有壓力的空氣管道中。
2.9.1.1.3
將緊固耦合連接件的另一端口用一個特殊的工具堵上
2.9.1.1.4
將集合件完全浸入到槽罐內(nèi)
2.9.1.1.5
加壓，充注空氣，500kpa的壓力下保持5分鐘（相對單位為5bars）
2.9.1.1.6
在此期間，檢查是否與規(guī)格說明參數(shù)表格一致。
2.9.1.2
在低溫條件下
2.9.1.2.1
將章節(jié)§2.9.1.1內(nèi)的集合件安置在一個物候試驗箱
2.9.1.2.2
將溫度設(shè)置在-30±2℃
2.9.1.2.3
在以上提及的條件下保持2個小時
頁碼 8/22
變更
2.9.1.2.4
加壓，充注空氣，250kpa的壓力下保持5分鐘（相對單位為2.5bars）
2.9.1.2.5
在此期間，檢查是否與規(guī)格說明參數(shù)表格一致
2.9.1.3
在高溫條件下
2.9.1.3.1
將章節(jié)2.9.1.1集合件放入物候試驗箱
2.9.1.3.2
將溫度設(shè)置到90±2℃
2.9.1.3.3
在以上提及的條件下保持2個小時
2.9.1.3.4
加壓，充注空氣，500kpa的壓力下保持5分鐘（相對單位為5bars）
2.9.1.3.5
在此期間，檢查是否與規(guī)格說明參數(shù)表格一致
2.9.1.4
負載邊緣載荷
2.9.1.4.1
將雌頭連接件連接到雄頭固定器，確保固定位置準(zhǔn)確。
2.9.1.4.2
加壓，充注空氣，在200kpa的壓力下保持5分鐘（相對壓力2bars）
Fiat Auto 頁碼 9/22 9.02245
變更
2.9.1.4.3
將負荷呈放射狀充注到管道中（垂直于雌頭噴口），請參考以下表格內(nèi)的標(biāo)注：
噴口的外徑（mm） 邊緣負荷
最大20 20
＞20 30
2.9.1.4.4
在此期間，檢查是否與規(guī)格說明參數(shù)表格一致
2.9.1.4.5
對于那些單口直通式耦合連接件，從章節(jié)2.9.1.4.3到章節(jié)2.9.1.4.4重復(fù)操作（放射負荷方向移動90°）
2.9.1.5
負壓狀態(tài)
2.9.1.5.1
將全套管道耦合連接裝置安裝到長條形且配置有真空泵和壓力微分測量計或者微分傳感器的固定裝置上。
2.9.1.5.2
安裝容器間的活栓，以及測試件
2.9.1.5.3
建立一個10Kpa絕對真空度（0.1bars）
2.9.1.5.4
關(guān)閉活栓
2.9.1.5.5
在此期間，檢查是否與規(guī)格說明參數(shù)表格一致
2.9.2
連接/斷開力
此測試要求活栓可配置有最大的公差
2.9.2.1
測試件符合供應(yīng)要求，無須任何額外的潤滑
2.9.2.2
遵照以下的步驟執(zhí)行連接測試：
2.9.2.3
將活栓或者雌頭耦合連接件牢牢地安裝到測試設(shè)備上。
Fiat Auto 頁碼 10/22 9.02245
變更
2.9.2.4
將測試雌頭耦合連接件或者提前脫脂過的活栓以50±2.5mm/分鐘的速度插入，一直到停止為止。
注意：活栓的軸向需要和雌頭耦合件配合好，且緊固裝置有效。
2.9.2.5
使用測力計測量連接的力量，檢查是否符合參數(shù)表格內(nèi)的要求
2.9.2.6
連接斷開測試請參照如下：
2.9.2.7
抑制緊固系統(tǒng)，使測力計保持一個50±2.5mm/分鐘的速度
2.9.2.8
使用測力計測量連接斷裂的力量，并且檢查是否符合參數(shù)表格內(nèi)的要求
2.9.3
結(jié)構(gòu)的抗扭強度
僅僅應(yīng)用于成角狀的耦合連接器
2.9.3.1
按照附錄4中的配合面圖紙，使用一定的設(shè)備復(fù)制參考連接件，可應(yīng)用于車輛。
2.9.3.2
將緊固耦合連接器正確地安裝到以上提及的設(shè)備中，一直到完全鉤住牢固為止。
2.9.3.3
然后應(yīng)用一個相應(yīng)的緊固扭矩（單位8Nm的軸）
2.9.3.4
檢查是否符合參數(shù)表格內(nèi)的要求
2.9.4
固定性
配置最小公差的活栓需要應(yīng)用于此項測試
2.9.4.1
將活栓連接到雌頭耦合件上，一直到停止為止。確保緊固件已經(jīng)完全鉤住。雌頭耦合連接件或者活栓牢固地連接到測試設(shè)備。
2.9.4.2
在相同的軸向上，給活栓或者雌頭耦合連接件應(yīng)用一個拉伸載荷，速率范圍從50mm/分鐘到5mm/分鐘，一直到完全斷裂。
2.9.4.3
使用測力計測量抽取力量，檢查是否符合參數(shù)表格內(nèi)注明的要求。
2
PRODUCT QUALIFICATION REQUIREMENTS
Subject the components to the checks and tests specified in the paragraphs below. Make sure test
results comply with the values/limits prescribed on the annexed type-specific Specifications Data
Sheet.
2.1
Test Environment (if not otherwise specified)
Temperature: 23 ± 5°C
Atmospheric pressure: 860 to 1060 mbar
Relative humidity: 45 to 70 %
2.2
Visual inspection
2.2.1
Plastic parts
The parts must be free from splits, dents, breaks, cutting or pointed parts, burrs, stripes, sucks, or any
other defect that can compromise aesthetics, operation and installation.
The coupling zone has not to show sucks. Deflections, incompleteness, etc., which might affect the
part sealing.
2.2.2
Metallic parts
Parts must be free from splits, dents, inner and outer oxidations, cutting or pointed parts, which might
affect the part good operation during installation.
2.3
Dimensions and tolerances
Compliance with the specific drawing.
2.4
No materials, nor processes, even harmful
According to the Procurement Specification 9.01102 (Quality of supplies).
2.5
Marking
Each component shall bear in a clear and indelible manner, in the area indicated on the drawing:
- alphanumeric code of Supplier (according to standard 07610);
- manufacturing date (according to standard 0.00013);
- the material recycling trademark, if any (according to standard 07416);
- any other requirement indicated in the drawing.
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9.02245
C O N F I D E N T I A L
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
WITHOUT PRIOR WRITTEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
2.6
Materials
Compliance to the drawing and indication, if provided, of the O-ring lubricant typology.
2.7
Surface coverings
Compliance with drawing.
2.8
Supply status
The appointed departments have to agree upon with Suppliers to find the best solution for the supply
of couplings, according to the specific needs.
2.9
Service characteristics
NOTE: apart from special cases, all tests have to be carried out using, as far as the tap is concerned,
special mock-ups made of plastic/aluminum, whose dimensions comply with the specific
drawing.
2.9.1
Leak test
The use of taps realized with the minimum tolerances is required for the following tests.
2.9.1.1
At environmental temperature
2.9.1.1.1
Connect the female coupling to the tap, inserting it until it stops.
2.9.1.1.2
Connect the tap or the female coupling to the compressed air line.
2.9.1.1.3
Plug the other end of the fast coupling with a special tool.
2.9.1.1.4
Immerse the assembly completely into the tank.
2.9.1.1.5
Pressurize, by inputting air and stabilize for 5 minutes at 500 kPa pressure (5 relative bars).
2.9.1.1.6
During this period, check the compliance to prescriptions indicated in the specification data sheet.
2.9.1.2
At low temperature
2.9.1.2.1
Position the assembly of paragraph § 2.9.1.1 in a climatic chamber.
2.9.1.2.2
Set temperature to –30 ± 2°C.
2.9.1.2.3
Stabilize with the above mentioned conditions for about 2h
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9.02245
C O N F I D E N T I A L
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
WITHOUT PRIOR WRITTEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
2.9.1.2.4
Pressurize, by inputting air and stabilize for 5 minutes at 250 kPa pressure (2.5 relative bars).
2.9.1.2.5
During this period, check the compliance to prescriptions indicated in the specification data sheet.
2.9.1.3
At high temperature
2.9.1.3.1
Keep the assembly of paragraph 2.9.1.1 inside the climatic chamber.
2.9.1.3.2
Set temperature to 90 ± 2°C.
2.9.1.3.3
Stabilize with the above mentioned conditions for about 2h
2.9.1.3.4
Pressurize, by inputting air and stabilize for 5 minutes at 500 kPa pressure (5 relative bars).
2.9.1.3.5
During this period, check the compliance to prescriptions indicated in the specification data sheet.
2.9.1.4
With side load
2.9.1.4.1
Connect the female coupling to the male holder making sure that the same equipment is anchored
correctly.
0 100 mm
LOAD
LOAD
AIR INLET
AIR INLET
100 mm
FAST COUPLING
2.9.1.4.2
Pressurize, by inputting air and stabilize for 5 minutes at 200 kPa pressure (2 relative bars).
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Change
9.02245
C O N F I D E N T I A L
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
WITHOUT PRIOR WRITTEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
2.9.1.4.3
Apply the load radially to pipe (perpendicularly to the female spout) according to indications of the
following table.
External diameter of tap [mm] Side load [N]
up to 20 20
> 20 30
2.9.1.4.4
During this period, check the compliance to prescriptions indicated in the specification data sheet.
2.9.1.4.5
In case of straight couplings, repeat operations from paragraph 2.9.1.4.3 to paragraph 2.9.1.4.4
moving the radial load direction of 90°.
2.9.1.5
In depression
2.9.1.5.1
Assembly the complete fast coupling of the pipe and/or component on a special bench equipped with
a vacuum pump, a differential pressure gauge or differential transducer and a 10 l tank.
2.9.1.5.2
Assemble an on/off tap between the tank and the test piece being tested.
2.9.1.5.3
Create an absolute 10 Kpa depression (0.1 absolute bars).
2.9.1.5.4
Close the tap.
2.9.1.5.5
During this period, check the compliance to prescriptions indicated in the specification data sheet.
2.9.2
Connection and disconnection force
The use of taps realized with the maximum tolerances is required for this test.
2.9.2.1
Use test pieces complying with the supply status, without any further lubrication.
2.9.2.2
To carry out the connecting test, do the following:
2.9.2.3
Fasten stiffly the tap or the female coupling to the test equipment.
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Change
9.02245
C O N F I D E N T I A L
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
WITHOUT PRIOR WRITTEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
2.9.2.4
Insert the female coupling being tested or the previously degreased tap at 50 ± 2.5 mm/min speed
until it stops.
NB: the tap has to be kept axial with the female coupling, the fastening system has to be active.
2.9.2.5
By means of dynamometer measure the connecting force and check the compliance with prescriptions
indicated in the specification data sheet.
2.9.2.6
To carry out the disconnecting test, do the following:
2.9.2.7
Inhibit the fastening system and activate the dynamometer at 50 ± 2.5 mm/min speed.
2.9.2.8
By means of dynamometer measure the disconnecting force and check the compliance with
prescriptions indicated in the specification data sheet.
2.9.3
Torsional structural strength
To be carried out only on angular objectivation couplings
2.9.3.1
Use an equipment reproducing the reference unions according to the interface drawing in Annex 4,
which are provided for application on vehicle.
2.9.3.2
Install correctly the fast coupling in the above mentioned equipment until it hooks completely.
2.9.3.3
Then apply a torsional torque as regards the 8 Nm union axis.
2.9.3.4
Check the compliance to prescriptions indicated in the specification data sheet.
2.9.4
Resistance to extraction
The use of taps realized with the minimum tolerances is required for this test.
2.9.4.1
Connect the tap onto the female coupling until it stops and make sure that the fastening system is
correctly hooked. Fasten firmly the female coupling or the tap to the test equipment.
2.9.4.2
Apply a tensile load to the tap or to the female junction in the same direction as its axis at a speed
ranging between 50 and 5 mm/min until getting the complete separation.
2.9.4.3
By means of dynamometer measure the extraction force and check the compliance with prescriptions
indicated in the specification data sheet.
2012.12.30