齒輪傳動(dòng)裝置潤(rùn)滑說明-中英對(duì)照
油料的選擇必須根據(jù)名牌上齒輪傳動(dòng)裝置指定的油料粘性(ISO VG等級(jí))進(jìn)行確定。 粘性等級(jí)必須按照合同認(rèn)可的有效操作條件執(zhí)行。
在不同的操作條件下，有必要與我們進(jìn)行聯(lián)系。
我們已經(jīng)在表格10.3 收集了齒輪傳動(dòng)裝置合適的潤(rùn)滑劑目錄。
我們非常熟悉這些潤(rùn)滑劑的組成成分，根據(jù)最新的技術(shù)，關(guān)于負(fù)責(zé)能力，防腐蝕保護(hù)，微型孔蝕的運(yùn)載量， 以及齒輪傳動(dòng)裝置設(shè)計(jì)的封條和內(nèi)部的薄層的兼容性。
因此，我們推薦我們用戶選擇從這項(xiàng)表格中選擇一種潤(rùn)滑劑，并按照銘牌上要求的粘性等級(jí)進(jìn)行選擇。
列舉的潤(rùn)滑劑符合USDA-H1/ H2(美國(guó)農(nóng)業(yè)部)沒有， 或者部分同意，在食品或者醫(yī)藥工業(yè)范圍使用。
潤(rùn)滑劑不允許，或者只限制生物分解范圍。通常符合2或者1等級(jí)危險(xiǎn)用水范圍。
如果潤(rùn)滑劑需要按照這些類別分類，請(qǐng)與工廠聯(lián)系。
如果齒輪箱為按照上述給的情況，使用來自工廠的特殊潤(rùn)滑劑, 必須在銘牌上標(biāo)明，例如: CLP-H1VG220或者CLP E VG220。
注意事項(xiàng)： 當(dāng)注意事項(xiàng)造成誤會(huì)時(shí)，我們指出我們提供的建議不為供應(yīng)者，對(duì)提供的潤(rùn)滑劑的質(zhì)量的保證意義上暗示任何開脫。 每個(gè)潤(rùn)滑劑制造商必須親自證明他的產(chǎn)品的品質(zhì)的可靠性。
如果您沒有采納我們的建議，您必須保證潤(rùn)滑劑在技術(shù)上是可行的。
● 沒有在表格10.3 列舉的合成油，我們對(duì)內(nèi)部薄層的油料的腐蝕性也進(jìn)行檢查。該性能檢查所需要的開支(按要求的開支)由我們支付。
表格10.3 潤(rùn)滑油的選擇
我們建議您選擇下列潤(rùn)滑油：ADDINOL, CASTROL, FUCHS Lubritech, OMV, STATOIL, TEXACO, TUNAP和VALVOLINE，上述潤(rùn)滑油可以滿足用戶任何方面的要求。
1）.礦物基的齒輪油必須符合CLP指定的DIN51 502規(guī)定的要求。
這種油料符合DIN51 517第三部分規(guī)定的最低要求。
這些油料適用于下列操作溫度：
CLP SIO VG 220：-5℃...+90℃
CLP SIO VG 100：-15℃...+80℃
最大溫度在短時(shí)間內(nèi)不得超過10K。
2）綜合潤(rùn)滑油（聚二醇）必須符合PGLP指定的DIN 51 502標(biāo)準(zhǔn)的要求。
這些油料擁有出色的高性能防老化功能，對(duì)齒輪傳動(dòng)裝置有著良好的效果。
這些油料適用于下列操作溫度：
CLP SIO VG 220：-30℃...+100℃
CLP SIO VG 100：-15℃...+100℃
最大溫度在短時(shí)間內(nèi)不得超過10K。
注意事項(xiàng)： 如果驅(qū)動(dòng)裝置的運(yùn)行溫度超過或者下沖限定值，選擇的油料必須聯(lián)系我們進(jìn)行檢。
11.零件儲(chǔ)存和維護(hù)地址
11.1零件的儲(chǔ)存
確�，F(xiàn)場(chǎng)的驅(qū)動(dòng)裝置，保證其始終運(yùn)行所需要的最必要的替換和老化零件。
我們只為我們提供的原裝零備件承擔(dān)保證。
注意！ 我們明確提醒用戶注意：非我們提供的零件和附件，在事實(shí)沒也通過我們測(cè)試和批準(zhǔn)。 這樣產(chǎn)品的安裝和/或使用在某種情況下影響結(jié)構(gòu)指定的運(yùn)動(dòng)特性，將主動(dòng)和/或被動(dòng)的削弱設(shè)備的使用安全保障。使用非原裝備用的零件和附件引起的任何損害， FLENDER TUBINGEN GMBH不提供任何形式可靠性擔(dān)保或者保證。
請(qǐng)注意 對(duì)于生產(chǎn)和提供特殊零部件，我們經(jīng)常根據(jù)最新技術(shù)和最新合法要求提供。
當(dāng)預(yù)訂零備件時(shí)，應(yīng)該說明下列數(shù)據(jù)；
- 預(yù)訂編號(hào)(參見銘牌4)
- 指定類型(參見銘牌5)
- 零件編號(hào)(3位數(shù)字，編號(hào) 根據(jù)零件表或者6位數(shù)字的確認(rèn)，編號(hào)或者7位數(shù)字的零件編號(hào))
-數(shù)量
11.2零備件儲(chǔ)存和服務(wù)地址
FLENDERTUBINGEN GMBH德國(guó)
FLENDER TUBINGEN GMBH歐洲
FLENDER TUBINGEN GMBH 國(guó)際 頁(yè)數(shù)34/38
頁(yè)數(shù) 35/38
頁(yè)數(shù)36/38 和 37/38
Lubricants
Oil selection should always be determined by the oil viscosity (ISO VG class) specified on the rating plate of the gear unit. The viscosity class is valid for the operating conditions agreed on by contract.
Under different operating conditions, it will be necessary to consult us.
We have put together a list of suitable lubricants for the gear unit in table 10.3.
We are acquainted with the composition of these lubricants and know that, in accordance with the latest technology, they possess values in respect of loadability, corrosion protection, load carrying capacity with micro-pitting, as well as compatibility with seals and internal coating on which the design of the gear unit has been based.
Thus, we recommend that our customers should select a lubricant from this table, taking in account the viscosity class stated on the rating plate.
A
The lubricants listed have no approval according to USDA -H1/-H2 (United
States Department of Agriculture) and are as such not, or only limited approved, for use in the food or pharmaceutical industry. The lubricants are not, or only limited biologically decomposeable. They are usually according to the Classes 2 or 1 of hazard for water. If lubricants are necessary according to these classifications, please contact the factory.
If the gearboxes are filled with special lubricants from the factory for the cases given above, this can be seen on the name plate e.g.: CLP-H1 VG220 or CLP E VG220.
Note: As a precaution against misunderstandings, we would like to point out that the
recommendation does not imply any release in the sense of a warranty for the quality of the lubricant provided by your supplier. Each lubricant manufacturer must warrant the quality of his product himself.
If you do not follow our recommendations, you must take the responsibility for the technical suitability of the lubricant.
• In the case of synthetic oils not listed in table 10.3, the corrosiveness of the oil to our internal coating should also be checked. A check of this nature is carried out by us at cost (cost on request).
BA G295 EN 02.00 31 /38
FLENDER
TUBINGEN Examples of lubricants
to DIN 51 502 V ii JL Qsso) FUCHS J-5? Mobil Optimal Shell SS Tribof
Oil Degol Energol Falcon SPAR- Renolin KIQberoil Mobil- Optigear OMALA Ersolan TRIBOL
CLP BG220 GR-XP220 CLP220 TAN CLP220 GEM 1 gear BM220 OIL 220 1100
ISOVG220 EP220 220 630 220 ISO220
Oils 1) Oil Degol Energol Falcon SPAR- Renolin Kluberoil Mobil- Optigear OMALA Ersolan TRIBOL
CLP BG100 GR-XP100 CLP100 TAN CLP100 GEM 1 gear BM100 OIL 100 1100
ISOVG100 EP100 100 627 100 ISO100
OIL Degol Enersyn Polydea GLYCO- Renodiol Syntheso Glygoyle Optiflex TIVELA TRIBOL
PGLP GS460 SG-XP PGLP4GO LUBE PGP460 D460EP HE460 A460 OIL BOO/460
Synthe- ISOVG460 460 460 SD
2) OIL Degol Enersyn Polydea GLYCO- Renodiol Syntheso Glygoyle Opiillex TIVELA TRIBOL
PGLP GS220 SG-XP PGLP220 LUBE PGP220 D220EP 30 A220 OIL 800/220
ISOVG220 220 220 WB
Lithium saponilied Aralub Energrease Glissando BEACON Re noli I CENTRO- Mobilux Longtime ALVANIA Wiolub TRIBOL
anti-lriclion bearing HL3, LS3, 30, 3 FWA220, PLEX 3, PD2 R3. LFK2 4020/
greases NLGI 3/2 HL2 LS2 20 FWA160 GLP402 2 R2 220-2
Table 10.3: Lubricant selection
We would be pleased to recommend further suitable lubricants of the makes
ADDINOL, CASTROL, FUCHS Lubritech, OMV, STATOIL, TEXACO, TUNAP and VALVOLINE
on request through any of our customer service points.
1) Mineral base gear oils in accordance with designation CLP as per DIN 51 502.
These oils comply with the minimum requirements as specified in DIN 51 517 Part 3.
They are suitable for the following operating temperatures:
CLP ISO VG 220: -5°C ... +90°C
CLP ISO VG 100: -15°C ... +80°C
The maximum temperatures can be exceeded by 10K for a short time.
2) Synthetic lubricants (polyglycols) in accordance with designation PGLP as per DIN 51 502.
These oils are distinguished by their high ageing resistance and favourable effect on the efficiency
of the gear unit.
They are suitable for the following operating temperatures:
PGLP ISO VG 220: -30°C ... +100°C
PGLP ISO VG 460: -15°C ... +100°C
The maximum temperatures can be exceeded by 10K for a short time.
Note
If the operating temperature of the drive exceeds or undershoots the limit values, the oil selected should be checked for suitability by consulting us.
BAG295 EN 02.00 32/38
FLENDER
TUBINGEN
11. Spare parts stock, service addresses
11.1 Stocking spare parts
Maintaining a stock of the most essential replacement and wearing parts on site will ensure that the drive is serviceable at all times.
We assume warranty only for original spare parts supplied by us.
We would like to explicitly draw attention to the fact that spare parts and accessories not supplied by us have not been tested and approved by us either. Fitting and/or use of such products can therefore under certain circumstances adversely effect structurally specified properties of the drive and will thus impair active and/or passive safety. No form of reliability or warranty will be assumed by FLENDER TUBINGEN GMBH for damage caused by the use of non-original spare parts and accessories.
Please note that special production and supply specifications frequently exist for components and we will always offer spare parts in accordance with the latest technology and the latest legal requirements.
When ordering spare parts, the following data should be stated;
- Order No. (see rating plate ©)
- Type designation (see rating plate©)
- Part No. (3-digit pos. No. from the spare parts list, or 6-digit ident. No. or 7-digit part No.)
- Quantity
11.2 Spare parts stock and service addresses
FLENDER TUBINGEN GMBH Germany Page 34/38
FLENDER TUBINGEN GMBH Europe Page 35/38
2013.1.3