外部鹽霧防護操作規(guī)范翻譯-中英對照
外部鹽霧防護（不對不含金屬成分的部件實施）
2.9.8.1
將雄耦合接頭插入雌耦合接頭直到停止。
2.9.8.2
塞子的兩端必須能夠防止內部的化學制品侵略。
2.9.8.3
進行500小時的鹽水霧測試，并符合標準50180 - 方法A1 說明的規(guī)定(參見ASTM B-117)
2.9.8.4
在完成試驗之后，進行2.9.1.1中提及的檢漏試驗。連接以及非連接測力試驗，并符合2.9.2標準的規(guī)定。萃取試驗要求符合2.9.4的規(guī)定。
2.9.9
氯化物鍍鋅防護(只在塑料組成部件上進行)
2.9.9.1
將雄耦合接頭插入雌耦合接頭直到停止。
2.9.9.2
塞子的兩端必須能夠防止內部的化學制品侵略。
2.9.9.3
將組裝部件質量的50%，在23±5℃的條件下浸入鋅氯化物水浸泡100小時。
注： 這個辦法在試驗期間能使?jié)舛劝l(fā)生改變。
2.9.9.4
在不沖洗或者擦干的情況下，移開插入物，并且把插座暴露在熱空氣中，在60±2℃持續(xù)24小時。
2.9.9.5
檢查是否有腐蝕物滋生。
2.9.9.6
使用溫熱的水清潔連接部位。
2.9.9.7
在完成試驗之后，進行2.9.1.1中提及的檢漏試驗。連接以及非連接測力試驗，并符合2.9.2標準的規(guī)定。萃取試驗要求符合2.9.4的規(guī)定。突進試驗要求符合2.9.6的規(guī)定。
2.9.10
對氯化鈣的防護(只在塑料組成部件上進行)
2.9.10.1
將雄耦合接頭插入雌耦合接頭直到停止。
2.9.10.2
塞子的兩端必須能夠防止內部的化學制品侵略。
2.9.10.3
將組裝部件質量的50%，在60±2℃的條件下浸入氯化鈣水浸泡2100小時。
注： 這個辦法在試驗期間能使?jié)舛劝l(fā)生改變。
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2.9.10.4
在不沖洗或者擦干的情況下，移開插入物，并且把插座暴露在熱空氣中，在60±2℃持續(xù)24小時。
2.9.10.5
檢查是否有腐蝕物滋生。
2.9.10.6
使用溫熱的水清潔連接部位。
2.9.10.7
在完成試驗之后，進行2.9.1.1中提及的檢漏試驗。連接以及非連接測力試驗，并符合2.9.2標準的規(guī)定。萃取試驗要求符合2.9.4的規(guī)定。突進試驗要求符合2.9.6的規(guī)定。
2.9.11
對外部化學試劑的防護
2.9.11.1
將雄耦合接頭插入雌耦合接頭直到停止。
2.9.11.2
塞子的末端連接必須能夠防止內部的化學制品侵蝕。
2.9.11.3
將安裝部件浸入，在室溫條件下，如果沒有其它方式的具體標準要求，浸入下述表格里指定的流體中。 每個組成部件必須只在一種流體測試24小時
流體
流動 曝露時間
自動變速器油(P.S. 9.55550種類ATF) 24 小時
制動液(SAE J 1703 或 P.S 9.55597 - C種類DOT 4)
乙二醇 (P.S. 9.55866)
發(fā)動機油(P.S. 9.55535班的02)；
電動機去油劑
窗子清洗液體(P.S. 9.55522)和水(50-50)混合物
有低/ 中等的含硫柴油(標準。 55520/01 和55520/02)
生物柴油
無鉛的高級汽油 （Std. 55509);
E22特別燃料 - 巴西汽油燃料(Std. 55508)
柴油試驗應注意：
試驗必須按照下列要求進行：
將試件浸入進柴油與硫磺媒介一起的混合物 (Std 55520/01)，然后持續(xù)24小時浸入柴油和低硫磺含量的混合物(Std 55520/02)
2.9.11.4
除去連接部件使用溫熱的水清潔連接部位。
2.9.11.5
在不沖洗或者擦干的情況下，移開插入物，并且把插座暴露在熱空氣中，在60±2℃持續(xù)24小時。
2.9.11.6
使用10X 放大評價的全部塑料組成部分的完整性(沒有溶脹，撓度和裂縫)。
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2.10
耐久性試驗
2.10.1
插入到提供的管見的雌耦合部件350毫米處； 進行5次連接和拆卸操作。
2.10.2
按照如下列數字(每個構造使用兩個組件，至少使用3個構造)把試驗設備的組件連結起來。
非接觸撓性部件
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2.10.3
一個構造必須遵循垂直橫向應力，另一個在平面上符合橫向應力和后者符合縱向應力。
2.10.4
兩個縱向構造組件有預應力： 4 N牽引，另一個為N 壓的壓力。
2.10.5
測試條件
2.10.5.1
流體
壓縮空氣。
2.10.5.2
流體壓力
在0和最大值之間的循環(huán)壓力參數符合1.5的規(guī)定。 根據上述的連合，每個數值的最小停留時間為1min。。
2.10.5.3
流體溫度
溫度范圍： -40℃到140℃
2.10.5.4
房間
溫度范圍： -40℃到140℃，熱循環(huán)的溫度差 為1℃/min。
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2.10.5.5
振動應力
振動運動將只用于雄耦合部件表格中的Z軸上運行。振動的頻率允許有30赫茲±2毫米的偏差。
2.10.5.6
試驗持續(xù)時間
重復12次，順序，各階段如下述表格：
注： 在把組成部件插入人工氣候箱里之前，采用沒有壓力的水霧， 每次裝配的最大關于在最大滲透距離，0.1 和7 cm3/l水和沙料(粒度測量300)組成。
階段 測試 持續(xù)
[h] 脈動壓力 流體流動比率 振動 環(huán)境溫度 （℃） 流體溫度 （℃）
1
溫度的動態(tài)試驗 10 是的 是的 是的 140 ±2 140 ±2
2 溫度靜力實驗 2 不是(*) 不是 不是 140 ±2 140 ±2
3 溫度的動態(tài)試驗 10 是的 是的 是的 140±2 140 ±2
4 瞬時溫度 ~3 不是 不是 不是 140到40(1℃/min) 140到40(1℃/min)
5 溫度靜力實驗 7 不是(*) 不是 不是 -40 ±2 -40±2
6 冷動態(tài)的試驗 2 是的 是的 是的 -40 ±2 -40 ±2
7 溫度瞬時 ~3 不是 不是 不是 -40到115(1℃/min) -40到115(1℃/min)
(*)在上述階段期間，將壓力穩(wěn)定在脈動壓力循環(huán)周期內的最大值。 總時間： 444小時，264為活躍的振動運動。
2.10.5.7
在耐久性試驗之后，保存相同的試驗設備，如下列圖解里振動表格顯示的PSD 確定提供能量：
電廠光譜復制振動標準
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2.9.8
Resistance to outer salt spray (not to be carried out on components without metallic parts)
2.9.8.1
Insert the male onto its female coupling until it stops.
2.9.8.2
Plug both ends to prevent the internal chemical aggression.
2.9.8.3
Carry out, for 500 hrs, the salt spray test according to the standard 50180 – Method A1 (see
specification ASTM B-117)
2.9.8.4
After completing the tests, carry out: the leak tests mentioned in para. 2.9.1.1, the connection and
disconnection force test according to para. 2.9.2 the extraction test according to para. 2.9.4.
2.9.9
Resistance to zinc chloride (to be carried out only on plastic components)
2.9.9.1
Insert the male into the female coupling until it stops.
2.9.9.2
Plug both ends to prevent the internal chemical aggression.
2.9.9.3
Immerse the assembly into a zinc chloride water bath at 50% in weight for 100 hrs at 23 ± 5°C.
Note: the solution can change its concentration during the test.
2.9.9.4
Remove the inserts without rinsing or drying them and expose the female to hot air at 60 ± 2°C for 24
hrs.
2.9.9.5
Check that no corrosion breeding grounds are present.
2.9.9.6
Clean the connection with tepid water.
2.9.9.7
After completing the tests, carry out: the leak tests mentioned in para. 2.9.1.1 the connection and
disconnection force test according to para. 2.9.2, the extraction test according to para. 2.9.4, dart
impact test as per para. 2.9.6.
2.9.10
Resistance to calcium chloride (to be carried out only on plastic components)
2.9.10.1
Insert the male into its female coupling until it stops.
2.9.10.2
Plug both ends to prevent the internal chemical aggression.
2.9.10.3
Immerse the assembly into a calcium chloride water bath at 50% in weight for 200 hrs at 60 ± 2°C.
Note: the solution can change its concentration during the test.
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THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
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2.9.10.4
Remove the inserts without cleansing or drying them and expose the female to hot air at 60 ± 2°C for 24
hrs.
2.9.10.5
Check that no corrosion breeding grounds are present.
2.9.10.6
Clean the connection with tepid water.
2.9.10.7
Carry out: the leak tests mentioned in para. 2.9.1.1, the connection and disconnection force test
according to para. 2.9.2, the extraction test according to para. 2.9.4, dart impact test as per para.
2.9.6.
2.9.11
Resistance to external chemical agents
2.9.11.1
Insert the male into the female coupling.
2.9.11.2
Plug the ends so that the coupling inside is free from chemical aggression.
2.9.11.3
Immerse the assembly, at room temperature, if not otherwise required in the specific Standards, into
fluids specified in the following table. Each component has to be tested with only one fluid for 24 hrs
FLUID EXPOSURE TIME
Automatic transmission fluid (P.S. 9.55550-Class ATF)
Brake fluid (SAE J 1703 or P.S 9.55597 – Class DOT 4)
Ethylene glycol (P.S. 9.55866)
Engine oil (P.S. 9.55535-Class 02);
Motor degreaser
Window cleaning liquid (P.S. 9.55522) and water (50-50) mixture
Diesel oil with low/medium sulfur content (Std. 55520/01 and 55520/02)
Biodiesel
Unleaded premium gasoline (Std. 55509);
E22 special fuel - Gasoline fuel of Brazil type (Std. 55508)
24 h
Note for diesel oil test:
The test has to be carried out as follows:
? Immerse test pieces into diesel oil with medium sulfur content (Std. 55520/01) and then for
other 24 hrs into diesel oil with low sulfur content (Std. 55520/02)
2.9.11.4
Remove the couplings and rinse them with warm water.
2.9.11.5
Half of test pieces must be tested immediately after the bath; the other half after exposure to hot air at
60 ± 2°C for 24 hrs.
2.9.11.6
Evaluate the integrity of all plastic components making up the coupling (no swelling, deflections,
cracks) with 10X magnification.
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WITHOUT PRIOR WRITTEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
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9.02245/01
2.10
Endurance test
2.10.1
Insert onto the female coupling 350 mm of the provided pipe; carry out the connection and
disconnection operation 5 times.
2.10.2
Connect the assemblies to the test equipment as shown in the following figures (3 configurations with
at least two assemblies each configuration).
Compressione 4N
Trazione 4N
Direzione della vibrazione : asse
Z
Y
X Z
VISTA DALL'ALTO
Lunghezza utile del tratto flessibile : 200 mm
VIEW FROM TOP
Vibration direction: axis Z
Compression: 4N
Traction: 4N
Usable length of flexible part: 200 mm
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WITHOUT PRIOR WRITTEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
PUBLISHED BY SATIZ - NORMAZIONE
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9.02245/01
View in perspective
2.10.3
A configuration will be subject to the vertical transversal stress, another to the transversal stress on
plane and the latter to the longitudinal stress.
2.10.4
The two longitudinal configuration assemblies have to be pre-stressed: one with 4 N traction, the other
with 4 N compression.
2.10.5
Test conditions
2.10.5.1
Fluid
Compressed air.
2.10.5.2
Fluid pressure
Cycle pressure between 0 and the maximum value prescribed in para. 1.5, according to the size of the
above mentioned coupling, with minimum 1 min. stay at each value.
2.10.5.3
Fluid temperature
Temperature range: -40 to 140°C
2.10.5.4
Room
Temperature range: –40 to 140°C. Temperature gradient in thermal cycles 1°C/min
Undulation on axis Z
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THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
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9.02245/01
2.10.5.5
Vibration stresses
The vibration movement shall be applied to the Z axis only of the male-holding table. The frequency of
the vibration applied shall be 30 Hz with ± 2 mm deviation.
2.10.5.6
Test duration
Repeat 12 times, in sequence, the phases shown in the following table:
Note: Before inserting components into the climatic chamber, spray without pressure, on each
assembly in the maximum penetration direction, 0.1 l of a solution consisting of water and sand
(granulometry 300) with 7 cm3
/l of sand concentration.
Phases TEST
Duration
[ h ]
Pulsing
pressure
Fluid
flow
rate
Vibration
Ambient
temperature
[ °C ]
Fluid
temperature
[ °C ]
1
Temperature
dynamic test
10 YES YES YES 140 ± 2 140 ± 2
2
Temperature
static test
2 NO(*) NO NO 140 ± 2 140 ± 2
3
Temperature
dynamic test
10 YES YES YES 140 ± 2 140 ± 2
4
Temperature
transient
~ 3 NO NO NO
140 to - 40
(1°C/min)
140 to - 40
(1°C/min)
5
Temperature
static test
7 NO(*) NO NO -40 ± 2 -40 ± 2
6
Cold dynamic
test
2 YES YES YES -40 ± 2 -40 ± 2
7
Temperature
transient
~ 3 NO NO NO
- 40 to 115
(1°C/min)
- 40 to 115
(1°C/min)
(*) During the above mentioned phases, stabilize the pressure at the maximum value provided for the
pulsing pressure cycle. Total time: 444 hrs, 264 of which with active vibration.
2.10.5.7
After the endurance test, keeping the same test equipment, apply the energizing defined by the PSD
shown in the following diagram to the vibrating table:
This spectrum reproduces the vibration standard of the power plant.
Frequency [Hz]
2013.1.8